1. Vim li cas Kev Tshawb Fawb yog qhov tseem ceeb
Daim ntawv-raws li kev ntsuam xyuas - ntawv pov thawj, daim ntawv qhia, lub vev xaib, txawm tias kev lag luam yeeb yaj kiab - qhia koj tsuas yog ib feem ntawm zaj dab neeg. Daim duab tiag tshwm sim thaum koj nqis mus rau hauv pem teb Hoobkas. Kev tshawb xyuas lub cev lossis virtual qhia txog qhov tseeb ntawm cov cuab yeej siv, kev qhuab qhia ntawm cov txheej txheem, kev huv ntawm lub chaw, thiab kev txawj ntawm pab neeg.
Ntau tus neeg yuav khoom hla cov kauj ruam tshawb xyuas, tshwj xeeb tshaj yog thaum lub chaw tsim khoom zoo li zoo ntawm daim ntawv. Qhov no yog ib qho yuam kev. Peb tau pom cov xwm txheej uas lub chaw tsim khoom nrog cov ntawv pov thawj zoo tom qab pom tias siv cov qauv ntsuas tas sij hawm, khiav lub tsev plhaub hauv qhov chaw tsis muaj kev tswj hwm, thiab hla cov kauj ruam tshuaj xyuas. Kev tshawb xyuas ntes cov teeb meem no ua ntej lawv dhau los ua koj cov teeb meem.
Phau ntawv qhia no taug kev los ntawm cov txheej txheem tshawb xyuas nrog cov npe tshwj xeeb rau txhua qhov chaw ntawm lub chaw tsim khoom.
2. Ua ntej- Kev Tshawb Fawb Kev Npaj
Kev soj ntsuam zoo pib ua ntej koj tuaj txog ntawm lub Hoobkas. Kev npaj kom raug ua kom koj siv koj lub sijhawm kom zoo:
Cov ntaub ntawv tshuaj xyuas (Ua ntej mus ntsib)
Xa daim ntawv nug ua ntej - soj ntsuam cov lus nug: cov ntawv pov thawj, cov npe khoom siv, cov neeg siv khoom siv, cov ntaub ntawv ua haujlwm zoo
Thov thiab tshuaj xyuas phau ntawv zoo, tswj kev npaj (rau koj hom), thiab cov txheej txheem khiav daim duab
Saib xyuas cov ntaub ntawv txheeb xyuas yav dhau los (sab hauv lossis sab nraud) thiab lawv cov kev kho kom raug
Npaj ib daim ntawv teev npe ntawm koj cov kev xav tau tshwj xeeb: cov ntaub ntawv, kev kam rau siab, NDT, kev sim, cov ntaub ntawv
Txhais cov qhab nia koj yuav siv - cov qhab nia zoo ib yam thoob plaws ntau tus neeg sib tw ua kom muaj lub hom phiaj sib piv
Kev Npaj Logistics
Txheeb xyuas cov sij hawm tshawb xyuas thiab cov txheej txheem nrog lub foundry ua ntej
Rau hauv-tus neeg: nqa lub koob yees duab, ntsuas cov cuab yeej (caliper, daim kab xev), teeb nyem, thiab koj daim ntawv teev npe
Rau virtual: paub meej tias kev sib txuas hauv internet, lub koob yees duab muaj, thiab cov neeg ua haujlwm tseem ceeb yuav tuaj
Thov kom tus thawj tswj hwm zoo thiab tus thawj saib xyuas kev tsim khoom muaj nyob rau lub sijhawm kuaj xyuas
3. Kev Tshawb Fawb Thaj Chaw 1: Kev Tswj Xyuas Zoo (QMS)
Pib hauv chav sib tham nrog kev tshuaj xyuas cov ntaub ntawv. QMS yog lub hauv paus - yog tias cov ntaub ntawv tsis muaj zog, kev ua tiav yuav zoo ib yam.
Cov ntaub ntawv los tshuaj xyuas
Phau ntawv zoo: Scope, kev pom zoo, cov ntaub ntawv hierarchy
Cov txheej txheem tswj cov ntaub ntawv: kev tswj hwm, kev faib tawm, kev tswj cov ntaub ntawv tsis siv
Internal audit records: zaus, Scope, nrhiav pom, thiab kho kom raug
Kev tswj xyuas cov rooj sib tham cov lus qhia: cov pov thawj uas cov thawj tswj hwm saib xyuas kev ua tau zoo
Cov ntaub ntawv qhia kev cob qhia: kev cob qhia calibration, NDT daim ntawv pov thawj, kev cob qhia rau cov neeg ua haujlwm tsim khoom
Calibration cov ntaub ntawv: tag nrho cov tshuaj ntsuam xyuas thiab kuaj cov cuab yeej nrog daim ntawv pov thawj tam sim no
Tsis yog -cov ntaub ntawv ua raws: NC cov ntawv ceeb toom, kev tshuaj xyuas hauv paus, kev kho kom raug (8D) qhia
Cov ntaub ntawv tsis txaus siab ntawm cov neeg siv khoom: cov lus tsis txaus siab tau txais, kev nqis tes ua, tiam sis lub sijhawm
Cov qhab nia 1-5: 1=cov ntaub ntawv tsis tiav lossis ploj lawm; 3=cov ntaub ntawv txaus nrog me me; 5=cov ntaub ntawv qhia dav dav, tam sim no, thiab kev teeb tsa zoo.
4. Chaw Soj Ntsuam 2: Pem Teb Ntau Lawm
Qhov no yog qhov tseem ceeb tshaj plaws ntawm kev kuaj xyuas. Taug kev hauv pem teb ntau lawm systematically los ntawm raw khoom mus rau cov khoom tiav.
Raw Khoom Cia
Saib xyuas: Cov khoom siv sib txawv puas raug cais thiab sau kom meej? Puas muaj qhov system traceability (cov xov tooj cua sov, batch tooj)? Puas yog cov ntaub ntawv khaws cia kom deb ntawm kev ya raws thiab kev sib kis? Ib qhov chaw zoo -cov ntaub ntawv khaws cia yog qhov qhia tau tseeb ntawm tag nrho cov txheej txheem kev qhuab qhia.
Tsob Tshuaj Txhaj Tshuaj
Saib xyuas: Kub thiab siab ntsuas ntawm lub tshuab txhaj tshuaj. Tuag cia thiab kho mob. Wax qauv tuav thiab khaws cia (cov qauv yuav tsum tau khaws cia ntawm qhov ntsuas kub kom tsis txhob cuam tshuam). Cov neeg ua haujlwm puas ua raws li cov lus qhia ua haujlwm?
Shell Building Area
Saib xyuas: Slurry viscosity tswj ( ntsuas thiab nkag). Kub thiab av noo nyob rau hauv lub plhaub tsev chav tsev (yuav tsum tau tswj). Dip tank mob thiab kho. Tus naj npawb ntawm cov tsho tiv no. Lub sij hawm ziab ntawm cov tsho loj. Plhaub tuav - yog cov plhaub taum ua tib zoo kom tsis txhob muaj kev puas tsuaj?
Melting thiab Pouring
Saib xyuas: Rauv qhov xwm txheej thiab cov ntaub ntawv khaws cia. Kev tswj qhov kub thiab txias thaum melting. Spectrometer pov thawj ntawm txhua yaj ua ntej pouring. Pouring xyaum - yog tswj los yog haphazard? Plhaub preheat kub ua ntej pouring. Cov cuab yeej siv kev nyab xeeb thiab kev coj ua.
Fettling thiab Finishing
Saib: Txoj kev tshem tawm rooj vag (sib tsoo, txiav). Nto sib tsoo thiab sib tov zoo. Cov qauv kev ua haujlwm - puas yog cov neeg ua haujlwm kuaj xyuas thaum lawv ua haujlwm? Kev huv huv ntawm qhov chaw tiav.
CNC Machining
Yog hais tias lub foundry muaj CNC machining: saib xyuas cov ntaub ntawv kho tshuab, cuab yeej tswj system, coolant mob, thiab nti tswj. Lub cheeb tsam CNC yuav tsum tau tsim thiab huv si - qhov no yog lub npe rau machining zoo.
Kev soj ntsuam hauv pem teb ntau lawm yog lub plawv ntawm kev tshawb xyuas lub Hoobkas ua tiav
5. Kev Tshawb Fawb Cheeb Tsam 3: Chaw kuaj thiab tshuaj xyuas
QC lub chaw soj nstuam nthuav tawm cov chaw tsim khoom cog lus rau kev txheeb xyuas qhov zoo.
Yuav kuaj xyuas dab tsi
Spectrometer (OES): Ua thiab qauv (German SPECTRO yog tus qauv kub). Hnub kawg calibration. Calibration txheem siv. Xyuas kom lawv kuaj txhua qhov yaj, tsis yog cov qauv random.
CMM (Kev Sib Koom Tes Ntsuas Tshuab): Ua thiab qauv. Environmental kub tswj. Cov kev tshuaj ntsuam xyuas muaj rau kev tshuaj xyuas. Calibration xwm txheej ntawm CMM thiab nws qhov kev sojntsuam.
NDT cov cuab yeej: Dye penetrant chaw nres tsheb (xyuas hnub tas sij hawm tshuaj lom neeg). X- cov khoom siv hluav taws xob (yog tias tsim nyog, kuaj xyuas kev nyab xeeb ntawm hluav taws xob). Cov khoom siv kuaj ultrasonic.
Mechanical xeem: Tensile xeem tshuab nrog calibration tam sim no. Hardness tester (Rockwell, Brinell). Cov khoom siv ua piv txwv.
Metallographic microscope: Rau kev tsom xam microstructure thiab kev txheeb xyuas qhov loj.
|
Khoom siv |
Dab tsi Nws Verifies |
Kub Standard |
Tus chij liab |
|
Spectrometer (OES) |
Tshuaj muaj pes tsawg leeg |
SPECTRO / ARL |
Tsis muaj spectrometer lossis uncalibrated |
|
CMM |
Dimensional raug |
Zeiss / Hexagon |
Tsis muaj CMM lossis tsis muaj kev tswj hwm ib puag ncig |
|
Tensile tester |
Mechanical zog |
Zwick / Instron |
Tsis muaj peev xwm kuaj tensile |
|
NDT (PT/RT/UT) |
Surface & internal defects |
Hauv -lub peev xwm hauv tsev |
Tsis muaj NDT lossis outsourced nkaus xwb |
|
Hardness tester |
Hardness ua raws |
Rockwell + Brinell |
Tsis muaj hardness tester muaj |
6. Kev Ntsuam Xyuas Cov Scoring System
Siv cov qhab nia zoo ib yam thoob plaws txhua qhov chaw kuaj xyuas los sib piv cov neeg sib tw ua raws li lub hom phiaj:
|
Cov qhab nias |
Kev ntsuas |
Kev piav qhia |
|
5 |
Zoo heev |
Tshaj qhov kev xav tau. Cov kev coj ua zoo tshaj plaws tau pom. Tsis xav tau kev txhim kho. |
|
4 |
Zoo |
Ua tau raws li qhov yuav tsum tau ua. Cov cib fim me me rau kev txhim kho tau pom. |
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3 |
Txais tau |
Ua tau raws li qhov xav tau yam tsawg kawg nkaus. Qee qhov khoob tau pom tias xav tau kev kho kom raug. |
|
2 |
Hauv qab nruab nrab |
Ntau qhov khoob uas yuav tsum tau kho kom raug ua ntej kev tsim khoom tuaj yeem pib. |
|
1 |
Ua tsis tau |
Qhov tseem ceeb tsis txaus. Tsis txhob mus nrog tus neeg muag khoom no. |
Tag Nrho Cov qhab nia: Tus qhab nia hnyav ntawm 4.0+ yog qhov zoo heev - mus nrog kev ntseeg siab . 3.5-4.0 tau txais kev saib xyuas. Hauv qab 3.5 yuav tsum tau kho kom raug ua ntej yuav mus. Hauv qab 3.0 txhais tau tias tsis tsim nyog.
Cov lus nug nquag
Q: Kuv puas tuaj yeem ua qhov kev tshuaj xyuas virtual tsis yog hauv -tus neeg?
A: Yog. Ib txoj hauv kev hu rau video hu tuaj yeem ua tau zoo rau kev ntsuam xyuas thawj zaug. Txawm li cas los xij, ib qho kev soj ntsuam hauv - tus neeg tau txais kev pom zoo ua ntej ua rau loj - ntim ntau lawm xaj.
Q: Ntev npaum li cas yuav tsum tau kuaj xyuas qhov casting?
A: Kev kuaj xyuas kom zoo yuav siv sijhawm 4-6 teev suav nrog: kev tshuaj xyuas cov ntaub ntawv (1 teev), kev tsim khoom hauv pem teb (2 teev), kuaj kuaj (1 teev), thiab kaw lub rooj sib tham (30 feeb).
Q: Yuav ua li cas yog tias lub chaw tsim khoom tsis kam kuaj xyuas?
A: Xav txog qhov no yog tus chij liab loj. Tsis muaj qhov raug cai, zoo -focused foundry yuav tsis kam ib tug zoo teem sij hawm soj ntsuam los ntawm ib tug loj buyer. Disqualify lawv.
Q: Muaj pes tsawg tus neeg yuav tsum nyob hauv pab pawg kuaj xyuas?
A: 2-3 tus neeg lub hom phiaj: tus kws ua haujlwm zoo, tus kws tshaj lij kev muag khoom, thiab muaj peev xwm ua tus tsim qauv. Yog tias tsuas yog ib tus neeg, xyuas kom lawv muaj ob qho tib si kev paub thiab kev yuav khoom.
Q: Kuv yuav tsum rov- tshawb xyuas tus neeg xa khoom uas twb muaj lawm?
A: Txhua xyoo yog tus qauv. Rau cov neeg muab khoom tseem ceeb lossis tom qab qhov xwm txheej zoo, lub sijhawm tshuaj xyuas ntau zaus yuav tsim nyog.
Npaj los soj ntsuam peb Foundry?
Peb zoo siab tos txais kev soj ntsuam ntawm WUDI COUNTY SHUN YE STAINLESS STEEL PRODUCTS CO., LTD. Txawm nyob rau hauv -tus neeg los yog virtual, koj yuav pom ib qho chaw zoo - koom nrog nrog cov ntawv pov thawj zoo thiab cov neeg ua haujlwm paub txog.
Teem sijhawm koj qhov kev tshuaj xyuas: sales@wdshunye.com
WUDI COUNTY SHUN YE STAINLESS STEEL PRODUCTS CO., LTD.
Xov tooj: +86-17754343500|Email: sales@wdshunye.com|https://www.shunyecasting.com